HSG LASER has four standardized intelligent bases used for equipment manufacturing. Each of the four bases can accomplish all production segments including quality verification, assembly and shipments for our high-power laser cutters independently as each base has an assembly workshop of high-power and low-power and an assembly unit for tube cutting and quality inspection center. In order to ensure production efficiency, the bases adopt a normative safe management system and take rigorous measures in routine work. For example, implement 7S workplace organization activities every week, which is achieved through sort, set in order, shine, safety, spirit, standardize and sustain.
Assembly workshop
All precision components must be installed, inspected, fixed and calibrated with dial indicator by technical professionals. This rigorous operation can guarantee the correct installation of the pinion and rack.
With the cooperation of numerous optical parts and relevant software, we can quickly and accurately finish the inspection of the dynamic properties of our numerical control machine tools. This operation has high precision and efficiency and the assembly unit can analyze data quickly to offer suggestions for machine error correction.
Rail assembly
Detection and fixation of rails and racks
In the assembly unit, we also have many inspections which include not only the measurement of the dynamic parameters of CNC machine such as positioning accuracy and repeatability and micro-distance accuracy, but also the detection and analysis of the vibration of the machine tool. Besides that, we can also process the dynamic analysis of the rack drive and rails as well as the response characteristics analysis of the drive system.
Quality inspection center
Each machine component and incoming materials will be tested by a series of internal quality testing procedures and later enter the assembly process when all test results are qualified.
Collimator
In order to guarantee the precision of machines, we use a collimator, which is used to test the straightness of the guide rail surface on the beam of the bed.
Height Gage
The TESA height gage is an important part of the machine because it can measure the size precision of the machined parts and especially the core pieces of small cutters. The use of the height gage can guarantee the stability and precision of the machine tool when it is running because it can ensure the values or the parameters of each component are eligible.
Laser interferometer
The laser interferometer is also an instrument that can guarantee the processing precision by testing the rack precision and compensation of error.
